How To Attach Multi Track Fence To Dewalt Table Saw: A Guide

Can you attach a multi-track fence to a DeWalt table saw? Yes, you can. This guide provides comprehensive instructions for DeWalt table saw fence modification, multi-track fence installation, and exploring aftermarket table saw fence upgrade options to enhance your saw’s capabilities. Improving table saw accuracy with multi track is achievable through a variety of methods.

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Why Upgrade Your DeWalt Table Saw Fence?

The fence on your table saw is crucial for accurate and safe cuts. A stock fence, while functional, often lacks the versatility and precision that advanced users need. Upgrading to a multi-track fence offers several advantages:

• Improved Accuracy: A multi-track fence helps you make more accurate cuts, which is vital for woodworking projects.
• Enhanced Versatility: The t-tracks allow you to attach various accessories, such as feather boards, stops, and jigs, expanding your saw’s capabilities.
• Increased Safety: By providing better control and stability, a multi-track fence can make your work safer.
• Customization: You can create a DIY table saw fence system tailored to your specific needs.
• Longer Lifespan: High-quality aftermarket fences are often more durable than the stock fence, giving your saw a longer life.

Assessing Your DeWalt Table Saw Model

Before starting your Dewalt table saw fence modification, identify your specific DeWalt table saw model. Common models include the DWE7485, DWE7491S, and DW745. The mounting options and dimensions might vary slightly between models, influencing your choice of fence and the required modifications.

Here’s a quick guide:

• DWE7485: Compact and portable, often used for smaller projects.
• DWE7491S: A popular choice with a larger rip capacity and stand.
• DW745: A more basic, contractor-style saw.

Selecting the Right Multi-Track Fence

Choosing the right multi-track fence is a critical step. You have several options:

• Aftermarket Fence Systems: These are complete fence systems designed to replace your existing fence. They often include a new fence rail, fence body, and locking mechanism.
• Universal Fence Adapters: These adapters allow you to attach a multi-track fence to your existing fence rail. They are a good option if you want to keep your original fence but add more functionality.
• DIY Solutions: Building your own multi-track fence can be a cost-effective option if you have the skills and tools.

Consider these factors when choosing a fence:

• Rip Capacity: Ensure the fence provides the rip capacity you need for your projects.
• Accuracy: Look for fences with micro-adjustment features for fine-tuning. Improving table saw accuracy with multi track can be a key focus.
• Ease of Installation: Choose a fence that is relatively easy to install, especially if you are new to table saw modifications.
• Durability: Opt for a fence made from high-quality materials, such as steel or aluminum.
• T-Track Compatibility: Make sure the t-tracks are compatible with the accessories you plan to use.

Gathering Necessary Tools and Materials

Before you begin, gather all the tools and materials you’ll need:

Tools:

• Screwdrivers (Phillips and flathead)
• Wrenches (various sizes)
• Measuring tape
• Square
• Drill
• Drill bits (various sizes, including a countersink bit)
• Clamps
• Safety glasses
• Hearing protection
• Sandpaper or file
• Allen wrenches (if needed for adjustments)

Materials:

• Multi-track fence system or adapter
• T-track (if needed for DIY solutions)
• Fasteners (screws, bolts, washers)
• Wood or metal for shims (if needed)
• Thread locker (e.g., Loctite)
• Lubricant (e.g., WD-40)

Step-by-Step Guide: Attaching a Multi-Track Fence

The following steps provide a general guide for attaching a multi-track fence to a DeWalt table saw. Always refer to the manufacturer’s instructions for your specific fence system.

1. Removing the Existing Fence

• Safety First: Disconnect the table saw from the power source.
• Remove the Fence: Loosen the locking mechanism and remove the existing fence from the rail.
• Remove the Rail (If Necessary): If you are replacing the entire fence system, remove the old fence rail. This usually involves loosening screws or bolts.

2. Preparing the New Fence System

• Unpack and Inspect: Unpack the new fence system and inspect all components for damage.
• Assemble the Fence (If Necessary): Some fence systems require assembly before installation. Follow the manufacturer’s instructions.

3. Installing the New Fence Rail (If Applicable)

• Position the Rail: Place the new fence rail onto the table saw.
• Align the Rail: Ensure the rail is properly aligned with the table saw surface. Use a square to check for squareness.
• Secure the Rail: Use the provided fasteners to secure the rail to the table saw. Tighten the fasteners gradually, checking for alignment as you go.
• Adjustments: If the rail has adjustment screws, use them to fine-tune the alignment.

4. Attaching the Multi-Track Fence to the Rail

• Slide the Fence onto the Rail: Slide the multi-track fence onto the new or existing rail.
• Adjust the Fence: Adjust the fence to the desired position.
• Lock the Fence: Engage the locking mechanism to secure the fence.
• Check for Squareness: Use a square to ensure the fence is square to the blade.

5. Fine-Tuning and Calibration

• Micro-Adjustments: Use the micro-adjustment features (if available) to fine-tune the fence position.
• Test Cuts: Make several test cuts to check the accuracy of the fence.
• Adjust as Needed: Adjust the fence until you achieve the desired accuracy.

6. Adding Accessories (Optional)

• Attach T-Track Accessories: Use the t-tracks to attach feather boards, stops, and other accessories.
• Secure the Accessories: Ensure the accessories are securely attached to the fence.
  Adding accessories to table saw fence enhances your capabilities.
  

DIY Multi-Track Fence Construction: A Basic Overview

If you prefer a more hands-on approach, you can build your own multi-track fence. Here’s a simplified overview:

1. Design: Sketch out your fence design, including the dimensions and placement of the t-tracks.
2. Materials: Gather the necessary materials, such as plywood or MDF for the fence body, t-track, and hardware.
3. Construction: Cut the fence body to the desired dimensions.
4. Install T-Tracks: Rout or cut grooves for the t-tracks and secure them with screws or adhesive.
5. Attach to Existing Fence (or Build a New Rail): You can either attach the DIY fence to your existing fence using an adapter or build a new fence rail from scratch.
6. Finish: Sand and finish the fence to protect it from moisture and wear.

DIY Fence Materials Table:

Material	Description
Plywood	Stable and relatively inexpensive; Baltic birch is a premium option.
MDF	Very smooth surface, but susceptible to moisture damage.
T-Track	Standard t-track profile, ensuring compatibility with a range of accessories.
Fasteners	Screws and bolts to hold the fence together.
Wood Glue	For strong, permanent bonds in wood connections.
Finishing Material	Polyurethane, varnish, or paint to protect the fence.

Troubleshooting Common Issues

• Fence Not Square: Double-check the fence rail alignment and adjust the fence as needed.
• Fence Slipping: Ensure the locking mechanism is tight and functioning correctly. Consider adding a thread locker to the fasteners.
• T-Tracks Not Secure: Use high-quality screws and adhesive to secure the t-tracks.
• Vibration: Vibration can affect accuracy. Ensure your saw is on a stable surface and consider adding vibration-dampening feet.

Dewalt Fence Replacement Options: Beyond Multi-Track

While a multi-track fence offers significant advantages, other fence replacement options exist:

• Aftermarket Stock-Style Fences: These fences are designed to be direct replacements for your original fence, offering improved quality and durability.
• Micro-Adjust Fences: Some fences offer advanced micro-adjustment features for precise cuts.
• Hybrid Fences: These fences combine features of both stock-style and multi-track fences.

The best option for you depends on your specific needs and budget.

Maintaining Your Multi-Track Fence

Proper maintenance is essential for keeping your multi-track fence in good condition:

• Regular Cleaning: Clean the fence regularly to remove dust and debris.
• Lubrication: Lubricate the moving parts of the fence, such as the locking mechanism, to ensure smooth operation.
• Inspection: Inspect the fence regularly for damage or wear.
• Tighten Fasteners: Tighten any loose fasteners.

The Benefits of Adding T-Track to Table Saw Fence

Adding T-Track to your table saw fence allows for easy attachment of various accessories. This dramatically expands the functionality of your table saw. Here’s a list of common and useful accessories that can be attached to T-Track:

• Featherboards: For applying consistent pressure against the fence, ensuring smooth and safe cuts.
• Stop Blocks: To repeat cuts at a specific length.
• Jigs: Custom-made or purchased jigs for specialized cuts such as dovetails or tenons.
• Measuring Devices: Attach precise rulers or digital readouts for improved accuracy.
• Dust Collection Attachments: Connect dust collection hoses directly to the fence to improve shop cleanliness.

Case Studies: Real-World Examples

• Woodworker A: Upgraded their DeWalt DWE7491S with an aftermarket multi-track fence system and reported a significant improvement in accuracy and versatility.
• DIY Enthusiast B: Built their own multi-track fence for their DW745 and saved money while customizing the fence to their exact needs.
• Cabinet Maker C: Replaced their stock fence with a micro-adjust fence and saw a marked improvement in the precision of their cabinet parts.

These case studies demonstrate the real-world benefits of upgrading your DeWalt table saw fence.

Cost Considerations

The cost of upgrading your table saw fence can vary widely depending on the option you choose:

• DIY Fence: \$50 – \$150 (depending on materials)
• Universal Fence Adapter: \$50 – \$100
• Aftermarket Fence System: \$200 – \$500+

Consider your budget and needs when making your decision.

Summary: Making the Cut

Upgrading your DeWalt table saw fence is a worthwhile investment for improving accuracy, versatility, and safety. Whether you choose an aftermarket fence system, a universal adapter, or a DIY solution, the steps outlined in this guide will help you achieve a successful upgrade. Remember to prioritize safety, follow the manufacturer’s instructions, and take your time to ensure a proper installation. Investing in an aftermarket table saw fence upgrade transforms the machine.

FAQ: Frequently Asked Questions

Q: What is a multi-track fence?
A: A multi-track fence is a table saw fence with built-in t-tracks that allow you to attach various accessories, such as feather boards, stops, and jigs.

Q: Can I install a multi-track fence on any table saw?
A: While most table saws can accommodate a multi-track fence, some modification may be required depending on the saw model and the fence system.

Q: Who is the best manufacturer of aftermarket table saw fences?
A: Several reputable manufacturers offer high-quality aftermarket table saw fences, including Incra, Vega, and Biesemeyer. The “best” manufacturer depends on your specific needs and budget.

Q: How do I ensure my fence is square to the blade?
A: Use a square to check the alignment of the fence to the blade. Adjust the fence until it is perfectly square.

Q: What are the benefits of using a feather board with a table saw fence?
A: Feather boards provide consistent pressure against the fence, which helps prevent kickback and improve the quality of your cuts.

Q: Where can I buy a multi-track fence?

A: You can purchase multi-track fences from woodworking specialty stores, online retailers like Amazon, and some home improvement stores.