How To Make Table Saw Push Stick: A DIY Guide

A table saw push stick is a vital table saw safety tool used to guide wood through the blade, keeping your hands safely away. This guide provides DIY push stick plans so you can build your own. Creating your own push stick is a straightforward woodworking project that significantly improves your safety and control while using a table saw. Let’s explore how to design and build your own push stick.

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The Importance of Push Sticks: Safety First

Using a table saw can be dangerous without proper safety precautions. Your hands need to be far from the blade. A push stick is a simple tool that can make a big difference.

Why Use a Push Stick?

• Keeps Hands Safe: Push sticks maintain a safe distance between your hands and the spinning blade.
• Improved Control: Applying even pressure is easier, leading to cleaner, more accurate cuts.
• Prevents Kickback: By maintaining constant forward motion, push sticks reduce the risk of kickback, a dangerous situation where the wood is thrown back toward you.

Consequences of Not Using a Push Stick

Failing to use a push stick can lead to serious injuries. It’s simply not worth the risk. Protect your hands and fingers.

Types of Push Sticks: Finding the Right Fit

There are many homemade push stick designs, each with advantages and disadvantages. It is good to know about push stick alternatives. The type of push stick that works best for you will depend on the type of cuts you are making and your personal preferences. Here are some common types:

Simple Push Stick

• Description: A flat piece of wood with a handle.
• Uses: General-purpose pushing.
• Pros: Easy to make, good for most cuts.
• Cons: May not be ideal for thin pieces.

L-Shaped Push Stick

• Description: A push stick shaped like an “L”.
• Uses: Narrow pieces of wood near the fence.
• Pros: Works well for narrow rip cuts.
• Cons: Not as versatile as other types.

Hand-Saving Push Shoe

• Description: Has a wide base and a handle on top.
• Uses: Extra stability and control.
• Pros: Very safe and easy to use.
• Cons: Can be bulky.

Type of Push Stick	Description	Best Uses	Pros	Cons
Simple Push Stick	Flat piece of wood with a handle	General-purpose pushing	Easy to make, good for most cuts	May not be ideal for thin pieces
L-Shaped Push Stick	Push stick shaped like an “L”	Narrow pieces of wood near the fence	Works well for narrow rip cuts	Not as versatile as other types
Hand-Saving Push Shoe	Wide base and a handle on top	Extra stability and control	Very safe and easy to use	Can be bulky

DIY Push Stick Plans: A Step-by-Step Guide

This guide shows you how to make a simple push stick. This is a great woodworking push stick tutorial for beginners.

Materials Needed

• Piece of wood (3/4 inch thick is ideal)
• Wood glue
• Screws (optional, for added strength)

Tools Needed

• Table saw (obviously!)
• Measuring tape
• Pencil
• Clamps
• Drill (optional, if using screws)

Step 1: Design and Cut the Base

1. Draw Your Plan: On your piece of wood, draw the shape of your push stick. It should be about 8 inches long and 3 inches wide.
2. Cut the Base: Use your table saw or a jigsaw to cut out the base shape.

Step 2: Add the Handle

1. Cut the Handle Piece: Cut a separate piece of wood for the handle. It should be about 4 inches tall and 2 inches wide.
2. Attach the Handle: Glue and clamp the handle to the base. Let it dry. If you want, you can add screws for extra strength.

Step 3: Create the Notch

1. Cut the Notch: This notch will grab the end of the wood. Cut a small notch (about 1 inch deep and 1 inch wide) at the end of the push stick.

Step 4: Sand and Finish

1. Sand: Smooth all the edges and surfaces with sandpaper.
2. Finish (Optional): You can add a finish, but it’s not needed. A smooth finish can make it easier to grip.

Building Push Blocks: An Advanced Option

Push blocks are similar to push sticks, but they have a larger surface area and often include a handle on top. This can offer even better control and safety.

When to Use Push Blocks

• Larger Projects: Push blocks are great for handling larger pieces of wood.
• Increased Stability: They provide a wider, more stable platform.

Building a Simple Push Block

1. Cut the Base: Cut a piece of wood about 6 inches wide and 8 inches long.
2. Add a Handle: Attach a handle to the top of the base.
3. Add a Grippy Material: Glue sandpaper or rubber to the bottom for better grip.

Safe Ripping Techniques: Putting it All Together

Knowing how to use a push stick is only part of the equation. Here are some safe ripping techniques to keep in mind:

Before You Cut

• Inspect the Wood: Look for knots, loose grain, or other defects.
• Set Up Your Saw: Make sure the blade is sharp and the fence is properly aligned.
• Wear Safety Gear: Always wear safety glasses and hearing protection.

During the Cut

• Keep Your Hands Away: Use the push stick to guide the wood. Keep your hands far from the blade.
• Maintain Constant Pressure: Push the wood through the blade smoothly and evenly.
• Avoid Overreaching: If the cut is too long, stop and reposition yourself.

After the Cut

• Turn Off the Saw: Wait for the blade to stop spinning before reaching for the wood.
• Clear the Area: Remove any scraps or sawdust.

Choosing the Best Push Stick Materials

The best push stick materials are durable and easy to grip. Here are some options:

• Hardwood: Maple, oak, and birch are good choices.
• Plywood: A cost-effective option.
• Softwood: Pine and fir can work, but they are not as durable.

Material	Pros	Cons
Hardwood	Durable, long-lasting	Can be more expensive
Plywood	Cost-effective, readily available	Not as durable as hardwood
Softwood	Inexpensive, easy to work with	Not as strong, may wear out faster

Improving Table Saw Safety: More Than Just a Push Stick

A push stick is important. There are other table saw accessories safety tips that can make your shop safer.

Essential Safety Accessories

• Blade Guard: Protects your hands from accidental contact with the blade.
• Riving Knife or Splitter: Prevents kickback by keeping the wood from pinching the blade.
• Featherboards: Hold the wood against the fence, ensuring a straight, accurate cut.

General Safety Tips

• Read the Manual: Get to know your saw.
• Never Reach Over the Blade: Always walk around the saw to retrieve the wood.
• Stay Focused: Avoid distractions when using the table saw.

Push Stick Alternatives: Other Ways to Stay Safe

While push sticks are the most common tool, other options exist for safe ripping:

• Push Blocks: As discussed earlier, these offer a larger surface area and greater control.
• Grippers: These tools have a rubberized surface for a secure grip on the wood.
• Power Feeders: These automated devices feed the wood through the saw, keeping your hands completely clear.

Tool	Description	Pros	Cons
Push Block	Larger surface area, often with a handle	Greater control, good for larger pieces	Can be bulky
Gripper	Rubberized surface for a secure grip	Excellent grip, good for smaller pieces	May not be as versatile as a push stick
Power Feeder	Automated device that feeds the wood through the saw	Hands-free operation, very safe, consistent feed rate	Expensive, requires a specific setup

Maintaining Your Push Stick: Keep it Safe and Effective

A well-maintained push stick is a safe push stick. Here are some tips:

• Inspect Regularly: Check for wear and tear, cracks, or splinters.
• Replace When Needed: Don’t use a damaged push stick.
• Keep it Clean: Remove sawdust and debris.

Deciphering Table Saw Safety: Essential Knowledge

Fathoming all the facets of table saw safety is paramount for any woodworker. A push stick is a key component, but it’s just one piece of the puzzle. By following safe practices and using the right tools, you can minimize the risk of injury and enjoy your time in the shop.

Frequently Asked Questions (FAQ)

What is the best wood for a push stick?

Hardwoods like maple, oak, or birch are ideal due to their durability. Plywood is a good, more affordable alternative.

Can I use a metal push stick?

No, never use a metal push stick. If it comes into contact with the blade, it could cause sparks, damage the blade, and create a dangerous situation.

How often should I replace my push stick?

Replace your push stick as soon as you notice any signs of wear and tear, such as cracks, splinters, or a loose handle.

What size should my push stick be?

A good size for a simple push stick is about 8 inches long and 3 inches wide. Adjust the size to fit your needs and comfort.

Where should I store my push stick?

Keep your push stick in a convenient location near the table saw, so it’s always within easy reach.

By following these DIY push stick plans and implementing safe ripping techniques, you can greatly enhance your safety while using a table saw.