Ever been frustrated when a metal project grinds to a halt because your band saw blade just isn’t cutting it? It’s a common problem! Choosing the right band saw blade for metal can feel like navigating a maze. There are so many types, sizes, and tooth configurations that it’s easy to get lost. Using the wrong blade can lead to slow cuts, rough edges, and even damage to your precious metal pieces.
This topic is important because metalworking is a popular hobby and a valuable skill in many industries. Picking the wrong band saw blade is a waste of time and money. Plus, it can make your work more difficult and less enjoyable. Choosing the correct blade is the key to accurate cuts and a smooth finish, ensuring your projects look their best.
In this post, we’ll cut through the confusion. You’ll learn about the different types of band saw blades for metal, how to choose the right one for your project, and tips for making your blades last longer. Get ready to become a band saw blade expert, and start cutting metal with confidence!
Our Top 5 Band Saw Blade For Metal Recommendations at a Glance
Top 5 Band Saw Blade For Metal Detailed Reviews
1. BOSCH BS6412-24M 64-1/2 In. 24 TPI Metal Cutting Stationary Band Saw Blade Ideal for Applications in Metal
Rating: 8.9/10
Are you looking for a band saw blade that cuts through metal smoothly? The BOSCH BS6412-24M is a 64-1/2 inch blade with 24 teeth per inch. It’s made for cutting metal. This blade is designed for stationary band saws. It should work well for many metal cutting jobs. If you need a reliable blade, this could be it.
What We Like:
- This blade is made for metal.
- It uses good materials. This helps the blade last longer.
- The blade’s teeth are designed for the best cuts.
- It fits many band saws because of its common size.
- The blade is made from strong steel.
What Could Be Improved:
- The description does not specify the type of metal it is designed for.
In short, the BOSCH BS6412-24M is a strong blade for metal cutting. It has good features that make it a solid choice for your band saw.
2. FOXBC 64-1/2″ x 1/2″ x 0.02″ x 24 TPI Metal Bandsaw Blade Cutting for Harbor Freight
Rating: 8.6/10
The FOXBC 64-1/2″ x 1/2″ x 0.02″ x 24 TPI Metal Bandsaw Blade Cutting for Harbor Freight, Wen 3970, Jet Band Saw – 2 Pack is a set of two bandsaw blades. They are made for cutting metal and other materials. These blades fit many different band saws. They are great for both beginners and experienced users.
What We Like:
- These blades are 64-1/2″ long and 1/2″ wide. They fit many popular bandsaws. This includes Harbor Freight, WEN 3970, and Jet models.
- The blades are made from Bi-Metal HSS M42 grade steel. This material is strong and lasts a long time. It has 8% Cobalt for extra strength.
- They can cut through many materials. You can cut mild steel, aluminum, and even tougher steels. You can also cut wood and plastic.
- The blades have a unique welding technique. This makes the blades stronger.
- The blades come in a pack of two. This gives you a spare blade.
What Could Be Improved:
- The product description doesn’t specify the exact types of hard plastics or tougher steels it can handle.
These FOXBC bandsaw blades are a good choice for cutting metal and other materials. They are strong, versatile, and fit many different band saws.
3. Imachinist S933414 M42 93″ X 3/4″ X 10/14tpi Bi-Metal Metal Cutting Band Saw Blades
Rating: 9.0/10
The Imachinist S933414 M42 band saw blade is made for cutting metal. It is a bi-metal blade with M42 grade steel. This means it’s strong and should last a while. The blade is 93 inches long, 3/4 inch wide, and 0.035 inches thick. It has a 10-14 TPI, meaning the teeth are spaced in a variable pattern. This is great for cutting different kinds of metal, especially soft ferrous metals and thin pipes.
What We Like:
- Cuts soft ferrous metal well.
- The 10/14 TPI design is good for thin materials like pipes.
- It is a variable tooth blade.
- Fits 7 x 12 band saws and any saw needing a 93″ x 3/4″ blade.
What Could Be Improved:
- The description could be more clear about which specific metals it cuts best.
- We are not sure of the price.
In conclusion, this band saw blade seems like a good choice for cutting metal. The variable tooth design makes it useful for different jobs. If you need a new blade, this one is worth considering.
4. BOSCH BS5912-18MA 1-Piece 59-1/2 in. 18 TPI Metal-Cutting Stationary Band Saw Blade Ideal for Applications in Metal
Rating: 9.5/10
The BOSCH BS5912-18MA is a metal-cutting band saw blade. It is made for cutting soft metals. This blade cuts aluminum, copper, and bronze. It is a 1-piece blade, 59-1/2 inches long and has 18 teeth per inch. This blade is made for stationary band saws.
What We Like:
- This blade is good for cutting soft metals.
- The blade is made to last.
- It is made with good materials.
- It resists heat. This helps the blade last longer.
- The teeth are made for specific cuts.
- The blade is made with laser-cutting technology. This makes it precise.
- It fits many standard band saws.
What Could Be Improved:
- No specific cons were mentioned in the provided information.
The BOSCH BS5912-18MA band saw blade is a good choice for cutting soft metals. It is made well and should last a long time.
5. POWERTEC 93-1/2 Inch Bi-Metal Bandsaw Blades
Rating: 9.1/10
Need to cut metal with your band saw? The POWERTEC 93-1/2 Inch Bi-Metal Bandsaw Blade is the answer! This blade is made for cutting soft metals. It fits many popular band saw brands. You get one high-quality blade in the pack. It is designed to cut through aluminum, copper, and other metals. This blade will help you with your metalworking projects.
What We Like:
- The blade cuts soft metals well.
- It is made with high-speed M42 cobalt steel. This makes it strong.
- The 14 TPI (teeth per inch) design is great for metal.
- It fits many 14″ band saws.
- The blade is the right size: 93-1/2 inches long and 1/2 inch wide.
What Could Be Improved:
- It only comes with one blade.
- The blade is only for soft metals.
The POWERTEC band saw blade is a good choice for cutting metal. It is a strong blade that does its job well. If you need to cut soft metals, this blade is a great pick.
Metal Band Saw Blades: Your Buying Guide
Buying a band saw blade for cutting metal can be tricky. You want a blade that cuts well and lasts. This guide will help you choose the right one.
Key Features to Look For
You need to know what makes a good metal-cutting blade. Here are some important features:
- Tooth Pitch: This is the number of teeth per inch (TPI) on the blade. A higher TPI means more teeth. Use a higher TPI for thin metals. Lower TPI blades are better for thick metals.
- Blade Length: Make sure the blade fits your saw. Measure the old blade or check your saw’s manual.
- Blade Width: This affects how straight your cuts will be. Wider blades are usually better for straight cuts.
- Blade Material: The material determines the blade’s strength and how long it lasts.
- Tooth Design: Different tooth designs are good for different metals. Some teeth have a wavy set, which is good for general cutting. Others are raker set, which is better for specific applications.
Important Materials in Metal Band Saw Blades
The materials used make a big difference.
- High-Speed Steel (HSS): These blades are a good choice for general use. They are strong and can cut many types of metal.
- Bi-Metal Blades: These blades have a HSS cutting edge welded to a flexible steel back. They’re stronger and last longer than HSS blades.
- Tungsten Carbide: These blades are very hard. They are great for cutting tough metals. They are more expensive.
Factors That Improve or Reduce Quality
Some things affect how well a blade works.
- Tooth Hardness: Harder teeth stay sharp longer. The hardness of the metal makes a big difference.
- Blade Thickness: A thicker blade is more stable. It resists bending.
- Welding Quality: A good weld is important. It holds the blade together. Poor welds can break.
- Manufacturing Process: Quality manufacturing ensures a strong and accurate blade.
- Coolant: Using coolant helps the blade last longer. It reduces heat and friction.
User Experience and Use Cases
Metal band saw blades are used by many people.
- DIYers: They use them for home projects. They might cut metal pipes or sheets.
- Mechanics: They use them to cut parts for cars and other machines.
- Metal Workers: These professionals use them daily. They cut various metals to make different products.
- Fabrication shops: They use these blades to cut all types of metal.
You can use metal band saw blades to cut many materials. These include:
- Steel
- Aluminum
- Copper
- Brass
- Stainless Steel
Metal Band Saw Blade FAQs
Q: What TPI should I use for my project?
A: Use a higher TPI for thin metals and a lower TPI for thicker metals. A good starting point is 14 TPI for general metal cutting.
Q: How do I know what size blade I need?
A: Measure your old blade or check your saw’s manual for the correct length, width, and thickness.
Q: What’s the difference between HSS and bi-metal blades?
A: HSS blades are made of one type of steel. Bi-metal blades have an HSS cutting edge and a flexible steel back. Bi-metal blades usually last longer.
Q: How do I make my blade last longer?
A: Use coolant to reduce heat. Feed the blade at the right speed. Don’t force the blade through the metal.
Q: What is blade set?
A: Blade set is how the teeth are angled. Some teeth are angled to the left, some to the right. This creates a wider cut so the blade doesn’t bind.
Q: Can I use a band saw blade to cut wood?
A: No. Metal band saw blades are designed for metal. Using them on wood will dull the blade quickly.
Q: How do I know when to replace my blade?
A: Replace the blade when it stops cutting cleanly, when the teeth are dull, or when it breaks.
Q: What is blade speed?
A: Blade speed is how fast the blade moves. You should adjust the speed based on the metal you are cutting.
Q: Where can I buy metal band saw blades?
A: You can buy them at hardware stores, online retailers, and welding supply stores.
Q: How do I choose the right blade for stainless steel?
A: Choose a bi-metal blade with a lower TPI. Make sure it is designed for cutting stainless steel. Use a slow blade speed and coolant.
In conclusion, every product has unique features and benefits. We hope this review helps you decide if it meets your needs. An informed choice ensures the best experience.
If you have any questions or feedback, please share them in the comments. Your input helps everyone. Thank you for reading.
Hi, I’m Tom Scalisi, and welcome to The Saw Blog! I started this blog to share my hands-on experience and insights about woodworking tools—especially saws and saw blades. Over the years, I’ve had the chance to work with a wide range of tools, and I’m here to help both professionals and hobbyists make informed decisions when it comes to selecting and using their equipment. Whether you’re looking for in-depth reviews, tips, or just advice on how to get the best performance out of your tools, you’ll find it here. I’m excited to be part of your woodworking journey!