Ever wrestled with a stubborn PVC pipe, only to have your saw blade chatter and chew, leaving you with a ragged mess? You’re not alone. Cutting PVC might seem simple, but picking the wrong Sawzall blade can turn a quick job into a frustrating battle. That jagged edge isn’t just ugly; it can weaken your connections and lead to leaks down the road.
Choosing the perfect Sawzall blade for PVC matters. You want a clean cut, a smooth finish, and a blade that lasts. But with so many blades out there, how do you know which one will get the job done right? Don’t worry, we’ve got your back. This guide will cut through the confusion and show you exactly what to look for.
By the time you finish reading, you’ll understand the secrets to a perfect PVC cut. We’ll break down the key features of different Sawzall blades, explain why they work, and help you find the best blade for your next project. Get ready to say goodbye to rough edges and hello to clean, professional cuts!
Our Top 5 Sawzall Blade For Pvc Recommendations at a Glance
Top 5 Sawzall Blade For Pvc Detailed Reviews
1. DEWALT Reciprocating Saw Blades
Rating: 9.1/10
Tackle your DIY projects with the DEWALT Reciprocating Saw Blades, 10 Piece Combination Set (DW4898). This set gives you a variety of blades for different jobs. It’s a handy collection for anyone who uses a reciprocating saw.
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What We Like:
- You get a good mix of blades for common tasks.
- The tough case keeps your blades organized and fits in your toolbox.
- The bi-metal construction makes the blades flexible and keeps them sharp for a long time.
- These blades are built tough and last longer, so you don’t have to replace them as often.
- The combination set saves you time because you have the right blade ready.
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What Could Be Improved:
- The set might not include specialized blades for very unique materials.
- Some users might prefer a case that expands to hold even more blades.
This DEWALT blade set offers great value and convenience for your cutting needs. It’s a solid addition to any tool collection.
2. Milwaukee Electric Tool 49-22-1129 Sawzall Reciprocating Saw Blade Set
Rating: 9.3/10
Tackle tough jobs with the Milwaukee Electric Tool 49-22-1129 Sawzall Reciprocating Saw Blade Set. This 12-piece set in white gives you the power and versatility you need. It includes blades designed for extreme tasks and fitting into tight spots. These blades are built to last and help you get your projects done efficiently.
What We Like:
- Thick Blades: The .042-inch and .062-inch thick blades are super strong. They handle really tough cutting jobs without bending.
- Extra Strength: A 1-inch blade height adds even more sturdiness. This means the blades are less likely to break.
- Fits Anywhere: The wide design lets you cut in close quarters. You can reach those hard-to-get areas easily.
- Versatile Set: With 12 blades, you have options for different materials and jobs. You’re ready for almost anything.
What Could Be Improved:
- Blade Identification: While the white color is nice, it might be helpful to have clearer markings on each blade to quickly identify its specific tooth count or intended use.
- Storage Case: A more robust or organized storage case would make it even easier to keep track of all 12 blades and protect them.
This Milwaukee Sawzall blade set is a solid performer for demanding projects. It provides the durability and maneuverability needed for challenging cuts.
3. 20 Pack 6 Inch 14 Tpi Reciprocating Saw Blades for Sheet Metal
Rating: 9.4/10
Tackle your cutting jobs with confidence using this 20-pack of 6-inch, 14 TPI reciprocating saw blades. Designed for versatility, these bi-metal Sawzall blades feature 8% cobalt for impressive durability and speed. Whether you’re working with sheet metal, pipes, PVC plastic, or profiles, these blades are built to perform, making your projects faster and easier.
What We Like:
- High Compatibility: These blades work with all brands of reciprocating saws, so you don’t have to worry about them fitting your tool.
- Faster Cutting and Longer Life: The 8% cobalt and unique bi-metal steel material mean these blades cut quicker and last longer than many others. A non-stick coating also helps extend their life.
- Durable Construction: They are made with a special bi-metal steel material that is stronger than regular metal. The blades are also thicker, making them more robust.
- Versatile Use: These blades are great for cutting sheet metal (3-8mm thick), thin metal pipes, PVC plastic, and profiles up to 150mm in diameter. They can cut metal up to 3.9 inches thick.
- Great Value: You get 20 blades in a pack, offering excellent value for your money.
What Could Be Improved:
- Specific Material Thickness: While they cut various metals, the optimal thickness range for sheet metal is specified as 3-8mm. Very thick metals might require a different blade.
If you need reliable and efficient reciprocating saw blades, this 20-pack is a solid choice. They offer a good balance of performance and durability for a wide range of cutting tasks.
4. 49-22-1129 Replacement for Milwauke Sawzall Reciprocating Saw Blade for Metal Wood PVC Pipe Cutting(Set of 12)
Rating: 8.6/10
Tackle any cutting job with this versatile 12-piece reciprocating saw blade set, designed as a replacement for Milwaukee’s 49-22-1129. This set offers a variety of blades to handle wood, metal, and PVC pipe, making it a go-to for construction, demolition, and DIY projects. The blades are built tough with shatter-resistant M42 Bi-metal construction, meaning they’re less likely to snap unexpectedly. Plus, their universal tang fits most major reciprocating saw brands, so you can use them with your existing tools.
What We Like:
- Great Variety: You get 2 x 9″ metal blades (14TPI), 2 x 9″ wood blades (5TPI), 4 x 6″ metal blades (18TPI), 2 x 6″ wood blades (5TPI), and 2 x 6″ metal/wood blades (8-10TPI). This mix covers a lot of cutting needs.
- Durable Design: The M42 Bi-metal construction helps prevent blades from breaking during tough cuts.
- Wide Material Compatibility: These blades cut through wood with nails, lumber, PVC pipes, plywood, screws, tires, wooden fences, plastic, and metal.
- Universal Fit: The blades have a universal tang, so they work with most popular reciprocating saw brands.
- Customer Support: The seller offers replacements or returns if you have any issues, allowing you to buy with confidence.
What Could Be Improved:
- TPI Specificity: While the TPI (teeth per inch) is listed, understanding which TPI is best for specific materials might require some prior knowledge.
- Blade Thickness: The exact thickness of the blades isn’t specified, which could be a factor for very precise or delicate cuts.
This set provides excellent value and performance for a wide range of cutting tasks. You can confidently take on your next project knowing you have the right blades for the job.
5. Bosch RM618 6-Inch 18T Metal Cutting reciprocating Saw Blades – 5 Pack
Rating: 9.3/10
Tackle your metal cutting projects with the Bosch RM618 6-Inch 18T Metal Cutting Reciprocating Saw Blades. This 5-pack of blue blades is built for performance and durability, making them a go-to for DIYers and pros alike. They’re designed to cut through sheet metal smoothly and efficiently.
What We Like:
- These blades have a special bi-metal construction. This makes the cutting edge strong and lasts a long time.
- The teeth are set in a “pair-setting” pattern. This means two teeth face left, then two face right. This design helps the blades cut faster and last longer.
- The blades are thin, only .035 inches thick. This flexibility helps you make accurate cuts and start cuts easily. It also means they are less likely to break.
- They are made for cutting sheet metal that is 10 to 16 gauge thick. The 18 TPI (teeth per inch) and 0° hook angle give you clean cuts.
- A 3° tilt angle on the blades helps them cut faster.
What Could Be Improved:
- While great for sheet metal, these blades might not be the best choice for thicker or harder metals.
- The thin kerf, while good for accuracy, might not be ideal for very rough demolition cuts.
For anyone needing to cut sheet metal, these Bosch blades are a solid choice. They offer a good balance of speed, precision, and durability for many common metalworking tasks.
Choosing the Best Sawzall Blade for PVC: Your Ultimate Guide
Cutting PVC pipe with a Sawzall is a common job for plumbers, electricians, and DIYers. But not all Sawzall blades are created equal when it comes to PVC. Using the wrong blade can lead to rough cuts, melted plastic, and frustration. This guide will help you find the perfect blade for clean, efficient PVC cuts.
Key Features to Look For
When you’re shopping for a Sawzall blade for PVC, keep these important features in mind:
- Tooth Count: This is how many teeth are on the blade. For PVC, you want a blade with a medium to high tooth count. More teeth mean smoother cuts. Think about 18 to 24 teeth per inch (TPI).
- Tooth Design: Look for blades with sharp, pointed teeth. These teeth slice through the plastic cleanly. Some blades have “hook-shaped” teeth, which are great for grabbing and cutting.
- Blade Length: Most Sawzall blades are 6 to 12 inches long. For general PVC work, a 9-inch blade is usually a good choice. Longer blades can reach into tighter spots.
- Blade Thickness: Thinner blades can cut faster, but thicker blades are more durable. For PVC, a blade that’s not too thick is best so it doesn’t put too much strain on the pipe.
- Material: The material the blade is made from matters. We’ll talk more about this next.
Important Materials
The material of the Sawzall blade affects its performance and how long it lasts.
- Bi-Metal: This is a popular choice. Bi-metal blades combine two types of metal. They are strong and flexible. This makes them last longer and resist breaking. They are excellent for cutting PVC.
- High-Speed Steel (HSS): HSS blades are harder than regular steel. They can cut through tough materials. While good, they can sometimes be a bit more brittle than bi-metal blades. For PVC, bi-metal is often preferred.
Factors That Improve or Reduce Quality
Several things can make a Sawzall blade better or worse for cutting PVC.
- Sharper Teeth: Blades with very sharp teeth will cut PVC more smoothly. Dull teeth can melt the plastic and create a messy edge.
- Tooth Spacing (Gullets): The space between the teeth is called the gullet. For PVC, you want gullets that are large enough to clear away the plastic shavings. If the gullets are too small, they can get clogged and overheat the blade.
- Blade Coating: Some blades have special coatings. These coatings can reduce friction and heat. This helps the blade cut faster and last longer, especially with plastics like PVC.
- Blade Flexibility: A blade that is too stiff can snap. A flexible blade can bend slightly, which is helpful when cutting pipe. Bi-metal blades are usually more flexible.
User Experience and Use Cases
How a blade performs in your hands is crucial.
- Smooth Cuts: A good PVC blade will leave a clean, smooth edge on the pipe. This is important for making tight seals when joining pipes.
- Fast Cutting: You want a blade that cuts through PVC quickly without much effort. A blade that bogs down or causes the Sawzall to vibrate excessively isn’t ideal.
- No Melting: The worst thing is a blade that melts the PVC instead of cutting it. This creates a gummy mess and can ruin the pipe. The right blade will cut cleanly without excessive heat.
- Durability: You want a blade that can handle multiple cuts without becoming dull. A durable blade saves you money in the long run.
Common Use Cases:
- Plumbing: Cutting PVC pipes for water supply or drainage systems.
- Electrical: Running conduit for wires.
- DIY Projects: Building furniture, planters, or other structures using PVC pipe.
- Demolition: Removing old PVC pipes.
Frequently Asked Questions (FAQ)
Q: What is the best type of Sawzall blade for cutting PVC pipe?
A: The best type of Sawzall blade for PVC is a bi-metal blade with a medium to high tooth count (18-24 TPI) and sharp, pointed teeth.
Q: Why is tooth count important for PVC blades?
A: A higher tooth count leads to smoother cuts. More teeth slice through the plastic more cleanly, reducing rough edges and melting.
Q: Can I use a wood-cutting blade on PVC?
A: It’s not recommended. Wood blades often have fewer teeth and a different tooth design that can cause melting and rough cuts on PVC.
Q: What does TPI mean?
A: TPI stands for Teeth Per Inch. It tells you how many teeth are on one inch of the blade.
Q: Will a longer blade cut PVC better?
A: Blade length is more about reach. For cutting PVC, the tooth count and design are more important for cut quality than the blade’s length.
Q: How do I prevent PVC from melting when cutting with a Sawzall?
A: Use a sharp blade designed for plastic, with a good tooth count. Avoid forcing the blade; let the blade do the work. Slowing down the Sawzall speed can also help.
Q: Are there special blades just for plastic?
A: Yes, some blades are specifically designed for cutting plastic. These often have a higher tooth count and a tooth geometry suited for plastics.
Q: How do I know if my Sawzall blade is dull for PVC?
A: If the blade is melting the plastic, making rough or jagged cuts, or if you have to push very hard to cut, the blade is likely dull.
Q: Can I use the same blade for PVC and metal?
A: While some bi-metal blades can cut both, it’s best to use a blade specifically suited for PVC for the smoothest, cleanest cuts. A blade designed for metal might have fewer teeth, which isn’t ideal for plastic.
Q: How many cuts can I expect from a good PVC Sawzall blade?
A: This varies greatly depending on the blade quality, the thickness of the PVC, and how it’s used. A good quality blade can last for dozens or even hundreds of cuts on standard PVC pipe.
In conclusion, every product has unique features and benefits. We hope this review helps you decide if it meets your needs. An informed choice ensures the best experience.
If you have any questions or feedback, please share them in the comments. Your input helps everyone. Thank you for reading.

Hi, I’m Tom Scalisi, and welcome to The Saw Blog! I started this blog to share my hands-on experience and insights about woodworking tools—especially saws and saw blades. Over the years, I’ve had the chance to work with a wide range of tools, and I’m here to help both professionals and hobbyists make informed decisions when it comes to selecting and using their equipment. Whether you’re looking for in-depth reviews, tips, or just advice on how to get the best performance out of your tools, you’ll find it here. I’m excited to be part of your woodworking journey!