How To Attach Multi Track Fence To Dewalt Table Saw: Guide

Are you wondering if you can attach a multi track fence to your Dewalt table saw? Yes, you absolutely can! This guide will walk you through the process of a multi track fence installation, and discuss ways to perform a Dewalt table saw fence upgrade. We’ll explore how to modify your existing fence or install an aftermarket table saw fence to enhance your saw’s capabilities. This guide will cover different approaches to attaching fence to Dewalt saw, discuss mounting t-tracks on table saw fence, explore the concept of a table saw fence system, and examine the best table saw fence for Dewalt, as well as how to perform a DIY table saw fence attachment. We’ll also touch on relevant Dewalt table saw accessories.

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Why Upgrade Your Dewalt Table Saw Fence?

The factory fence on a Dewalt table saw is often adequate for basic tasks. However, upgrading to a multi track fence provides significant advantages, enhancing precision and versatility. Here’s why you might consider an upgrade:

• Improved Accuracy: Multi track fences are typically more rigid and less prone to deflection, leading to more accurate cuts.
• Enhanced Versatility: T-tracks allow you to easily attach jigs, feather boards, stops, and other accessories, expanding the saw’s capabilities.
• Greater Stability: A robust fence provides a more stable reference surface, improving safety and control.
• Increased Efficiency: Quick adjustments and easy accessory attachment save time and improve workflow.
• Better Repeatability: Setting up for repeatable cuts becomes much easier and more reliable.

Is an Aftermarket Fence Right For You?

Choosing whether to go with an aftermarket fence or modifying your current one is the first decision you need to make.

Feature	Aftermarket Fence	Modified Stock Fence
Accuracy	Typically higher accuracy due to better materials and construction.	Accuracy depends on modification quality; can be improved significantly.
Versatility	Excellent, with multiple t-tracks and accessory options.	Good, if t-tracks are added strategically; limited by the original fence design.
Cost	Higher initial cost.	Lower cost, mainly for materials (t-tracks, hardware).
Installation	Can be more complex, potentially requiring modifications to the saw table.	Generally simpler, as it reuses the existing mounting points.
Adjustability	Fine adjustments are usually built-in for precise setup.	Adjustment depends on modification design; may require manual shimming.
Durability	Built to last with high-quality materials.	Durability depends on modification materials and construction.
Features	Specialized features like micro-adjustments, magnified scales, and automatic locking.	Features are limited to the added components; requires more creativity in design.

Planning Your Multi Track Fence Installation

Before diving into the installation, it’s crucial to plan.

Assess Your Needs

What are your specific woodworking needs? Do you frequently use jigs and fixtures? Do you need micro-adjustments for fine work? Answering these questions will help determine the best type of multi track fence for you.

Measure Your Table Saw

Accurately measure your Dewalt table saw’s table dimensions and fence mounting points. This is crucial for selecting an aftermarket fence or determining the length of t-tracks for a DIY modification.

Select Your Materials

• Aftermarket Fence: Research different brands and models, considering features, accuracy, and user reviews. Popular options include Incra, Biesemeyer, and Vega fences.
• T-Tracks: Choose high-quality aluminum t-tracks. Consider the length and profile (standard or heavy-duty) based on your needs.
• Fasteners: Use appropriate screws and bolts for attaching the t-tracks to the fence. Stainless steel hardware is recommended for durability.
• Adhesive (Optional): Construction adhesive can provide extra bonding strength when attaching t-tracks.

Gather Your Tools

You’ll need the following tools for the project:

• Measuring tape
• Combination square
• Drill and drill bits
• Screwdriver set
• Wrench set
• Clamps
• Safety glasses
• Hearing protection
• Center punch
• Countersink bit (optional)

Methods for Attaching a Multi Track Fence

There are two main approaches: installing an aftermarket fence or modifying your existing Dewalt table saw fence.

1. Installing an Aftermarket Table Saw Fence

This method involves replacing your existing fence with a complete aftermarket system.

Step 1: Remove the Old Fence

• Disconnect the saw from power.
• Carefully remove the existing fence. Typically, this involves loosening bolts or screws that secure the fence to the table.
• Keep the hardware in a safe place if you plan to reinstall the old fence.

Step 2: Prepare the Table Saw

• Clean the table surface thoroughly. Remove any debris or rust.
• Some aftermarket fences may require drilling new mounting holes in the table. Consult the manufacturer’s instructions.
• If drilling is necessary, use a center punch to mark the hole locations, then drill pilot holes.

Step 3: Install the New Fence Rails

• Attach the new fence rails to the table saw using the provided hardware.
• Ensure the rails are parallel to the saw blade. Use a precision square to verify alignment.
• Tighten the mounting hardware securely.

Step 4: Attach the Fence Head

• Slide the fence head onto the rails.
• Adjust the fence head to ensure it moves smoothly and locks securely.
• Calibrate the fence scale according to the manufacturer’s instructions.

Step 5: Fine-Tune the Alignment

• Make test cuts to verify the fence’s accuracy.
• Adjust the fence as needed to achieve perfect alignment.
• Secure all locking mechanisms to prevent movement during use.

Example: Incra TS-LS Table Saw Fence System

The Incra TS-LS is a popular choice for a Dewalt table saw fence upgrade. It offers exceptional accuracy and micro-adjustability. Installation involves removing the old fence, mounting the Incra rails, and attaching the fence head. The Incra system includes a positioning system with incremental stops, making repeatable cuts incredibly easy.

2. Modifying Your Existing Dewalt Table Saw Fence

This method involves adding t-tracks to your existing fence to enhance its functionality.

Step 1: Prepare the Fence

• Disconnect the saw from power.
• Remove the fence from the table saw.
• Clean the fence thoroughly.

Step 2: Mark the T-Track Locations

• Decide where you want to install the t-tracks. Consider placing them on the top, front, and back of the fence.
• Use a measuring tape and combination square to mark the t-track locations.
• Ensure the t-tracks are parallel to the fence’s edges.

Step 3: Cut the T-Tracks

• Cut the t-tracks to the desired length using a miter saw or hacksaw.
• Deburr the cut edges to remove any sharp edges.

Step 4: Drill Pilot Holes

• Place the t-tracks on the marked locations.
• Use a drill to create pilot holes through the t-tracks and into the fence.
• Use a countersink bit to create recesses for the screw heads.

Step 5: Attach the T-Tracks

• Secure the t-tracks to the fence using screws.
• Ensure the screws are tightened securely but not overtightened, which could damage the fence.
• Apply construction adhesive to the t-tracks before screwing them down for added strength (optional).

Step 6: Reinstall the Fence

• Reattach the modified fence to the table saw.
• Adjust the fence to ensure it moves smoothly and locks securely.
• Calibrate the fence scale.

Step 7: Fine-Tune the Alignment

• Make test cuts to verify the fence’s accuracy.
• Adjust the fence as needed to achieve perfect alignment.

Example: Adding T-Tracks to a Dewalt Fence

For a basic DIY table saw fence attachment, you can add a t-track to the top and front of your Dewalt fence. This allows you to easily attach feather boards, stops, and other accessories. Use high-quality aluminum t-tracks and stainless-steel screws for durability. Ensure the t-tracks are perfectly aligned to maintain accuracy.

Detailed Steps for Mounting T-Tracks

• Measure and Cut: Accurately measure the length of the fence where you want to mount the t-track. Cut the t-track to the precise length using a metal-cutting blade on a miter saw or a hacksaw. A clean, accurate cut is crucial for a seamless installation.
• Prepare the Surface: Clean the surface of the fence where the t-track will be mounted. Remove any dirt, grease, or debris that could interfere with adhesion or screw placement.
• Mark Pilot Holes: Position the t-track on the fence and mark the locations for the pilot holes. Use a center punch to create small indentations at each marked point. This prevents the drill bit from wandering.
• Drill Pilot Holes: Use a drill bit slightly smaller than the diameter of the screws you’ll be using. Drill pilot holes through the marked indentations. Ensure the holes are straight and perpendicular to the fence surface.
• Countersinking (Optional): Use a countersink bit to create a recess for the screw heads. This allows the screws to sit flush with the surface of the t-track, preventing them from interfering with accessories.
• Attach the T-Track: Align the t-track with the pilot holes and drive the screws in. Tighten the screws until they are snug, but avoid over-tightening, which could strip the threads or damage the fence material.
• Adhesive Bonding (Optional): For added stability, apply a thin bead of construction adhesive to the back of the t-track before attaching it with screws. This provides additional bonding strength and helps prevent the t-track from shifting over time.
• Check Alignment: After attaching the t-track, use a straight edge or combination square to check its alignment. Ensure it is perfectly parallel to the fence edge.
• Test with Accessories: Attach various accessories, such as feather boards or stops, to the t-track to ensure they fit properly and function as expected. Make any necessary adjustments.

Achieving Perfect Alignment

Accurate alignment is crucial for achieving precise cuts. Here are some tips:

• Use a Precision Square: A high-quality precision square is essential for verifying that the fence is perpendicular to the saw blade.
• Check Parallelism: Ensure the fence is parallel to the miter slot. Use a measuring tape to measure the distance between the fence and the miter slot at the front and back of the table. The measurements should be identical.
• Use Shims: If the fence is slightly out of alignment, use shims to make fine adjustments. Thin strips of wood or metal can be inserted between the fence and the mounting points to correct the alignment.
• Make Test Cuts: Always make test cuts to verify the fence’s accuracy. Use a piece of scrap wood and check the cut for squareness.
• Locking Mechanisms: Ensure all locking mechanisms are secure and prevent movement during use.

Maintaining Your Multi Track Fence

Proper maintenance is essential for keeping your multi track fence in top condition.

• Clean Regularly: Clean the fence regularly to remove dust and debris. Use a soft cloth and mild detergent.
• Lubricate Moving Parts: Lubricate the moving parts of the fence with a dry lubricant. This will ensure smooth operation and prevent rust.
• Check Alignment: Periodically check the fence’s alignment and make adjustments as needed.
• Tighten Hardware: Inspect the mounting hardware regularly and tighten any loose bolts or screws.
• Protect from Damage: Avoid dropping or hitting the fence, which could damage its alignment.

Deciphering Different Table Saw Fence Systems

Several different table saw fence systems are available, each with its own unique features and benefits.

Biesemeyer Style Fences

These fences are known for their robust construction and accuracy. They feature a T-square design that locks securely to the front rail. Biesemeyer fences are a popular choice for professional woodworkers.

T-Square Fences

Similar to Biesemeyer fences, T-square fences offer excellent accuracy and stability. They typically feature a heavier gauge steel construction.

Camlock Fences

Camlock fences use a cam mechanism to lock the fence in place. They offer quick and easy adjustments.

Micro-Adjustable Fences

These fences feature a micro-adjustment mechanism that allows for precise positioning. They are ideal for fine woodworking tasks.

Combination Fences

Some fences combine features from different systems. For example, a fence might have a T-square design with a micro-adjustment mechanism.

Dewalt Table Saw Accessories for Enhanced Performance

Upgrading your Dewalt table saw with accessories can significantly enhance its performance and versatility.

• Feather Boards: Feather boards provide consistent pressure against the fence, preventing kickback and improving cut quality.
• Miter Gauges: A high-quality miter gauge allows you to make accurate angled cuts.
• Zero Clearance Inserts: Zero clearance inserts reduce tearout and improve cut quality.
• Push Sticks and Blocks: Push sticks and blocks help you safely guide workpieces through the saw.
• Outfeed Tables: An outfeed table provides support for long workpieces, improving safety and accuracy.
• Mobile Bases: A mobile base allows you to easily move your table saw around the shop.

Frequently Asked Questions (FAQ)

• What is the best table saw fence for a Dewalt? The “best” fence depends on your budget and needs. Incra fences are known for their accuracy and versatility, while Biesemeyer fences are known for their robust construction.
• Can I use any aftermarket fence on my Dewalt table saw? Most aftermarket fences can be adapted to fit a Dewalt table saw, but some may require modifications to the table.
• How do I ensure my fence is perfectly aligned? Use a precision square and measuring tape to check alignment. Make test cuts to verify accuracy.
• What type of t-track should I use? High-quality aluminum t-tracks are recommended. Consider the length and profile (standard or heavy-duty) based on your needs.
• Who is the best brand for aftermarket table saw fences? Incra, Biesemeyer, and Vega are well-regarded brands.
• Is it difficult to install an aftermarket fence? Installation can be challenging, but it’s manageable with patience and attention to detail. Follow the manufacturer’s instructions carefully.
• What are the benefits of upgrading my table saw fence? Improved accuracy, enhanced versatility, greater stability, increased efficiency, and better repeatability.

By following this guide, you can successfully attach a multi track fence to your Dewalt table saw and unlock its full potential. Remember to prioritize safety and take your time to ensure accurate alignment. Happy woodworking!