How To Turn A Circular Saw To A Table Saw: Save Money

Can you turn a circular saw into a table saw? Yes, you can! This article shows you how to create a budget table saw alternative by converting your circular saw, potentially saving you money and space in your workshop. We’ll explore the process of circular saw table saw conversion, including building a DIY table saw from circular saw using circular saw table saw plans, and highlight critical circular saw table saw safety considerations.

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Why Convert a Circular Saw to a Table Saw?

There are several reasons why someone might consider converting a circular saw to a table saw. Here are some of the key benefits:

• Cost Savings: Table saws can be expensive. Creating a homemade table saw circular saw conversion is a much cheaper budget table saw alternative. You’ll save a significant amount of money by using a circular saw you already own.
• Space Efficiency: If you have a small workshop, a full-size table saw might not be practical. A circular saw mounted table can be smaller and easier to store.
• Portability: Some circular saw table saw jig designs are portable, allowing you to take your table saw with you to job sites.
• DIY Satisfaction: Building your own tools is a rewarding experience. You’ll gain a better knowledge of how your tools work.

Different Approaches to Converting a Circular Saw

There are generally two methods for converting your circular saw:

1. Using a Commercial Attachment: These attachments are designed to hold your circular saw securely and provide a table surface.
2. Building a DIY Table Saw: This involves creating your own table and mounting system for the saw.

Both options offer benefits and drawbacks. Commercial attachments are generally easier to set up but may be less customizable. DIY builds offer greater control over the final product but require more time and skill.

Method 1: Using a Commercial Circular Saw Table Saw Attachment

A circular saw table saw attachment offers a simple solution to convert your handheld tool.

Benefits of Attachments

• Easy to set up: These attachments are designed for quick assembly.
• Precise cuts: Many attachments include features like fences and miter gauges for accuracy.
• Portability: Some models are lightweight and easy to transport.

How to Use a Circular Saw Attachment

1. Choose the Right Attachment: Make sure the attachment is compatible with your circular saw model.
2. Assemble the Attachment: Follow the manufacturer’s instructions for assembly.
3. Securely Mount Your Saw: The attachment will have a mechanism to hold your circular saw in place. Make sure it is securely fastened.
4. Adjust the Fence: Set the fence to the desired width for your cut.
5. Turn On the Saw: Ensure the blade is clear of any obstructions before turning on the saw.
6. Feed the Material: Slowly and steadily push the material through the blade, keeping it against the fence.

Factors to Consider

• Compatibility: Verify the attachment fits your circular saw’s base.
• Fence Quality: A sturdy, adjustable fence is essential for accurate cuts.
• Safety Features: Look for features like blade guards and anti-kickback devices.

Example Attachments

The table below gives you an idea of what is available in the market.

Attachment	Features	Pros	Cons
KMS Tools	Universal base, fence, miter gauge	Easy to assemble, affordable	May not be as precise as a dedicated table saw
GRR-Ripper Table Saw	Anti-kickback, adjustable	Enhanced safety, versatile	Can be expensive

Method 2: Building a DIY Table Saw from Circular Saw

Creating a homemade table saw circular saw offers greater customization. You can tailor the design to your specific needs and preferences using circular saw table saw plans.

Essential Tools and Materials

• Circular Saw: A reliable circular saw is the core of your project.
• Plywood or MDF: For the table surface and frame.
• Wood Screws: To assemble the frame and secure the saw.
• Wood Glue: For added strength.
• Measuring Tape: For accurate measurements.
• Square: To ensure right angles.
• Drill: For drilling pilot holes and driving screws.
• Jigsaw: For cutting openings for the blade and controls.
• Clamps: To hold pieces together while gluing and screwing.
• Safety Glasses: Protect your eyes from flying debris.
• Hearing Protection: Protect your ears from the loud noise of the saw.

DIY Table Saw: Step-by-Step Guide

1. Design Your Table:

   • Decide on the size and shape of your table. A common size is 24″ x 36″, but you can adjust it to suit your needs.
   • Consider the height of the table. A comfortable height is typically around 36″.
   • Plan for the location of the circular saw and the fence.

2. Build the Table Frame:

   • Cut the plywood or MDF to the required dimensions for the frame.
   • Assemble the frame using wood screws and glue.
   • Ensure the frame is square and sturdy.

3. Create the Table Surface:

   • Cut the plywood or MDF to the required dimensions for the table surface.
   • Attach the table surface to the frame using wood screws and glue.
   • Make sure the surface is flat and smooth.

4. Mount the Circular Saw:

   • Carefully position the circular saw under the table surface.
   • Trace the outline of the saw’s base onto the table surface.
   • Use a jigsaw to cut an opening for the blade.
   • Create a mounting system to hold the saw securely. This could involve using wood blocks, metal brackets, or a combination of both.
   • Ensure the saw is firmly attached to the table and cannot move during operation.

5. Build the Fence:

   • The fence is a crucial element for accurate cuts.
   • Create a straight and sturdy fence from plywood or hardwood.
   • Design a system to clamp the fence in place. This could involve using T-tracks and knobs, or simple clamps.
   • Ensure the fence is parallel to the blade.

6. Add Safety Features:

   • Install a blade guard to protect your hands from the blade.
   • Consider adding a splitter to prevent kickback.
   • Make sure the power switch is easily accessible.

Circular Saw Table Saw Plans: Key Considerations

When designing your DIY table saw, keep these points in mind:

• Stability: The table must be stable and not wobble during operation.
• Accuracy: The fence must be straight and adjustable.
• Safety: Incorporate as many safety features as possible.
• Dust Collection: Consider adding a dust collection port to reduce mess.

Example DIY Table Saw Plans

Here is a sample of how you could lay out the design.

Component	Material	Dimensions (Example)	Notes
Table Top	3/4″ Plywood	24″ x 36″	Ensure a smooth, flat surface
Frame	2×4 Lumber	Varies	Provides structural support
Fence	Hardwood	Varies	Must be straight and adjustable
Mounting Brackets	Metal	Varies	Securely hold the circular saw in place

Circular Saw Mounted Table: Design Tips

• Incorporate a Miter Slot: Cut a slot in the table to accommodate a miter gauge for making angled cuts.
• Add Storage: Include storage space for blades, wrenches, and other accessories.
• Use Leveling Feet: Adjustable feet can help level the table on uneven surfaces.
• Consider a Zero-Clearance Insert: This insert fits snugly around the blade, reducing tear-out and improving cut quality.

Circular Saw Table Saw Safety: A Top Priority

Safety must be your number one priority when converting a circular saw to a table saw. Here are some critical safety tips:

• Always Wear Safety Glasses: Protect your eyes from flying debris.
• Use Hearing Protection: Circular saws are loud and can damage your hearing.
• Never Remove the Blade Guard: The blade guard is there to protect your hands.
• Use a Push Stick: Use a push stick to guide the material through the blade, especially when making narrow cuts.
• Be Aware of Kickback: Kickback occurs when the blade catches the material and throws it back towards you. Be prepared for kickback and know how to react.
• Never Reach Over the Blade: Keep your hands clear of the blade at all times.
• Unplug the Saw Before Making Adjustments: Always unplug the saw before changing the blade or making any other adjustments.
• Inspect the Saw Regularly: Check for loose parts, damaged cords, and other potential hazards.
• Don’t Force the Saw: Let the blade do the work. Forcing the saw can lead to kickback or other accidents.
• Work in a Well-Lit Area: Ensure you have adequate lighting to see what you are doing.
• Keep the Work Area Clean: A cluttered work area can be a safety hazard.

WARNING: Converting a circular saw to a table saw can be dangerous if not done correctly. If you are not comfortable working with power tools, it is best to purchase a commercially made table saw.

Converting Circular Saw to Table Saw: Advantages and Disadvantages

Let’s summarize the pros and cons of turning your circular saw into a table saw:

Advantages:

• Cost-effective alternative to buying a table saw.
• Space-saving design suitable for small workshops.
• Customizable to meet specific needs.
• Portable when using certain attachment designs.
• Rewarding DIY project.

Disadvantages:

• Less powerful than a dedicated table saw.
• Limited cutting capacity.
• Requires careful construction to ensure accuracy and safety.
• May not be as precise as a professional table saw.
• Safety concerns if not properly built and operated.

Is a Circular Saw Table Saw Conversion Right for You?

Deciding whether to convert your circular saw depends on your needs, skills, and budget. If you are an occasional woodworker with limited space and a tight budget, a conversion might be a good option. However, if you are a professional woodworker or require a high level of accuracy and power, a dedicated table saw is a better investment.

Frequently Asked Questions (FAQ)

Q: What is the best circular saw for a table saw conversion?

A: A circular saw with a powerful motor (13 amps or more) and a sturdy base is ideal. Look for a saw with a flat base for easy mounting.

Q: Can I use any circular saw blade on a table saw conversion?

A: Yes, you can use standard circular saw blades. However, consider using blades specifically designed for ripping or crosscutting for optimal performance.

Q: What is kickback and how can I prevent it?

A: Kickback is when the wood is forcefully ejected back toward the user. Prevent it by using a splitter, blade guard, and push stick. Always keep the wood pressed firmly against the fence.

Q: How do I ensure the fence is parallel to the blade?

A: Use a measuring tape to measure the distance from the blade to the fence at the front and back of the table. Adjust the fence until the measurements are equal.

Q: Is a DIY table saw as accurate as a professional table saw?

A: A well-built DIY table saw can be accurate, but it may not be as precise as a professional model. Take your time and pay attention to detail during construction.

Q: What is the best way to collect dust from a DIY table saw?

A: You can attach a dust collection port to the bottom of the saw and connect it to a shop vacuum. You can also build an enclosure around the saw to contain the dust.

By following these tips and guidelines, you can safely and effectively convert your circular saw into a functional table saw, saving money and space in your workshop. Remember that circular saw table saw safety is paramount.